Retrofitting is defined as “to furnish with new or modified components or equipment not available or judged necessary at the time of manufacture,” according to the dictionary. In the literal sense, that is what retrofitting entails. Let’s look at it from the perspective of electric automobiles. Do you know with the help of EV retrofitting you can use your petrol car even after 15 years.
To provide new or modified parts or equipment (motors and batteries/fuel cell) that were not available or considered necessary at the time of manufacture (combustion engine and petrol tank).

History of EV Retrofit Technology

The Supreme Court of India made the historic judgment in 1998 to phase out diesel buses from Delhi’s roads. The Supreme Court was forced to offer citizens relief due to the then-record levels of pollution in the air.

So, what was the purpose of the decision? The bench recommended that polluting buses be removed from the road or that the diesel engine be replaced with a cleaner alternative. Install Compressed Natural Gas (CNG) as a retrofit (CNG). The decision was well-considered and vital for public safety and to protect citizens’ right to clean air.

Let us now return to the present day. Despite the fact that technology is reducing the number of emissions per vehicle, pollution levels are rising once again as the number of vehicles increases to meet the growing population. In this situation, the government is likely to adopt a similar policy.

As I previously stated, the first answer was to equip diesel buses with CNG, but now it is time to replace the complete engine with motors driven by batteries or fuel cells. Retrofitting, on the other hand, is a viable option.

What is Needed for EV Retrofitting your Car? 

The safest option is to take your vehicle to a licensed retrofitter with extensive experience and knowledge in this area.

If you want to retrofit your automobile yourself, though, you have a few possibilities. You can either acquire a retrofit conversion kit from one of the suppliers, which will come with all of the essential equipment and will be shipped to you.

Alternatively, you can buy all of the parts from an online store and put them together yourself. It all depends on your dedication and the project’s goal. However, keep in mind that not all converted automobiles (especially those done by you) will be street legal in your district.

What’s included in an EV Retrofitting Conversion kit? 

  • Motor
  • Controller
  • Shunt
  • Transmission adapter kit
  • Charger 
  • Chill plate
  • DC/DC converter
  • Throttle controller
  • Controller mount 

EV retrofitting is the next step towards adopting EVs

How Can You Convert Your Petrol Car into Electric Car with EV Retrofitting Process?

  • Retrofitting a two-wheeler or Maruti 800 is easier than retrofitting a minivan or sports utility vehicle. Make that all of the internal components are in good operating order. The transmission shaft, for example, must not be fractured or cracked. To put it another way, make sure the vehicle is in good overall shape and structurally sound.
  • The next stage would be to convert a traditional vehicle to an electric vehicle by removing all ICE-related components. Engine, gasoline tank, muffler, exhaust, starter, and radiator are all included. They’ll be replaced with new components, the most essential of which is an electric motor. The size of the motor utilized will be determined mostly by the vehicle’s size, performance expectations, and weight.
  • The battery pack, which is the heart of electric vehicles, comes next. A decision must be made between a lead-acid and a lithium-ion battery. Investing in a Lithium battery is a wise decision.
    Lithium cells are next, which are smaller and lighter and potentially permit longer ranges, but they are more expensive and require additional onboard protection devices. The number of batteries required will be determined by the vehicle and the available area in which they will be installed.
  • A power controller to govern the flow of energy between the battery and the motor, a charging system to replace the batteries via an electric circuit, wire harnesses, and a variety of other components are also required.
  • The total cost will be determined by the vehicle you’re modifying, its range, and the level of performance you’re looking for.

Advantages of Retrofitting Technology

Not one, not two, But many. There are myriad benefits to retrofitting your ICE-powered car. 

From the customer’s point of view, 

  • It reduces your operations cost as the cost of electricity per km is significantly less when compared to petrol or diesel
  • The maintenance cost of an Electric vehicle is considerably less than that of an ICE vehicle
  • EVs do not suffer from excessive noise and vibration when compared to some old ICE light cargo vehicles. 
  • Adding to all those above, you would be proud that you are doing your bit to help the community go green

Disadvantages of Retrofitting Technology

  • Batteries may need to be placed in different places. This increases the instability of the vehicle when compared to a vehicle designed for petrol or electric batteries.
  • The initial cost of retrofitting can exceed the cost of a new petrol vehicle.

Well that’s all about the ev retrofitting. If you have any questions related to Lithium Batteries, you can share the same with us.